GG Friction Antidote in MINING & CONSTRUCTION APPLICATIONS

Is your current lubrication problem keeping up with the speed and other demands of your mining operation? Keeping your longwall machines, roofbolters, shuttle cars, scoops, draglines, shovels, loaders, haul trucks and other expensive equipment protected and running efficiently in extreme conditions is vital to the success of your operation. Friction Antidote Limited understands the important role lubricants play in mining operations, whether they be strip mines or underground mines. Our GG^TM Friction Antidote can have an immediate impact on your operation by increasing machine life and decreasing maintenance costs.

GG^TM Friction Antidote is a versatile friction reduction additive which reduces friction by removing static electricity.  Scientifically unique and unparalleled in performance, only GG^TM Friction Antidote eliminates the root cause of harmful and costly friction.  GG^TM reverses the always-present electrical relationship in machines from negative-positive (attractive and frictional) to negative-negative (repelling and non-frictional).

Owners and operators are constantly challenged to extract their target minerals or precious metals in the most cost-effective and reliable way and need to rely on up to date knowledge, experience and expertise of specialists in the long-term care of their assets.  Reliability assurance is one thing but ease of maintenance at lower cost also adds value.

Billions of dollars are spent every year on corrective lubrication and maintenance actions that can be eliminated at source with the proper consultation and application of GG^TM  Friction Antidote. Reliability assurance is one thing but ease of maintenance at lower cost also adds value.

Crushing equipment: We acknowledge the need to adhere to strict production standards particularly where shaft bearings are under huge mechanical loads due to vibrations, misalignment and shocks which the lubricant in several instances is unable to withstand. By administering GG^TM   Friction Antidote to the base lubricant GG^TM  eliminates the root cause of harmful and costly friction and that results in significantly smoother, cooler running and extended life of your crushing equipment.

Electric motors: GG^TM   Friction Reducer will significantly reduce noise, friction in bearing operation, allow higher speeds with better reliability and extended OEMs’ lifetime.

Enclosed industrial gearboxes, large open gear drives, rotary kilns and tube mills: By administering GG^TM   Friction Reducer you can reduce consumption of your base lubricants and significantly extend OEMs’ lifetime.

Large open gears: To keep equipment operating at maximum efficiency, you must use a lubricant that will perform under the conditions present at your mining operation. For example, if you are still using asphaltic-based lubricants to lubricate the open gears on your ball mills, rod mills or breaker mills, it’s time to make a change to a superior lubricant product. Open gears regularly suffer from pitting and other wear due to insufficient lubrication. The use of asphaltic-based lubricants often prohibits maintenance personnel from seeing the wear. Instead, their first indications of a problem are elevated temperatures and vibrations.

Use lubricants specifically designed to provide outstanding protection for heavy- and shock-loading applications such as the large shrouded open gears used in the mining industry that are non-asphaltic, environmentally friendly and containing no heavy metals. Ensure they are translucent, which means maintenance personnel can inspect gears on a daily basis with the use of a strobe light.

Wire rope: Most wire ropes are lubricated during the wire rope manufacturing process, but the lubricant will not last the life of the rope. When looking for a wire rope lubricant, you should choose a lubricant that contains no acids or alkalis, possesses the adhesive strength to stay on the rope, penetrates between wires and strands, has high fluid film strength, resists oxidation, and remains pliable. It is important to remember that most wire ropes fail from the inside out. Proper lubrication will help prevent deterioration of wire rope due to rust and corrosion. Corroded rope can be a safety hazard as there is no way to determine its remaining strength and life.

Gearboxes: Mining gearboxes tend to be overloaded, which leads to vibration, overheating and excessive wear. This often results in premature failure of the gears. Other common mechanical issues include emulsification of the gear oil due to water contamination and extreme foaming. Use high performance lubricants with an additive package keeps any water contamination separate from the oil, allowing water to be periodically drained away from the oil. This simple solution prevents rust and corrosion in the gearbox and dramatically extends the life of the gear oil as well as the gearbox.

Bearing failures: Greases that do not seal effectively will allow the entry of contaminants. Use greases that are extremely tacky and nearly impervious to water washout, and can easily handle heavy- and shock-loading applications. Using tried and tested automatic lubrication systems ensure grease is applied in the right place at the right time in the right quantity.

GG^TM Friction Antidote for all types of mining equipment.

GG^TM Friction Antidote is designed to protect your mining machines:

GG^TM Friction Antidote meets or exceeds OEM requirements.

We have worked together with some of the leading mining industries to enhance the performance of their equipment under the wide range of operating conditions and temperatures that is typical to mining. GG^TM Friction Antidote exceed OEM specifications by mining equipment manufacturers, such as:

GG^TM  Friction Antidote produces unmatched and comprehensive efficiency that extend reliability and robustness in OEMs, help our clients minimize Total Cost of Ownership (TCO) of plants, through very significant reduction of maintenance schedules, energy consumption and increased process uptimes.

Equipment make:

Compartment make:

GG^TM  Friction Antidote produces unmatched and comprehensive efficiency that extend reliability and robustness in OEMs, help our clients minimize Total Cost of Ownership (TCO) of plants, through very significant reduction of maintenance schedules, energy consumption and increased process uptimes.

ASTM D4172 Four Ball Test with Friction Co-efficient

Friction Antidote Limited presents independent scientific studies on how GG^TM impacts fuel efficiency, oil longevity, and emissions. Performance statements are based on:
(1) Third Party Independent Testing of GG^TM has proven GG^TM to be undisputedly the world’s best friction reducing additive

ASTM D4172 (www.astm.org/Standards/D4172.htm) is the internationally-recognized standard measure of a lubricant’s friction reduction performance.  Three metal balls are clamped together and covered with the test lubricant while a rotating fourth ball is pressed against them in sliding contact. This contact produces a wear scar which is measured and recorded. The smaller the average wear scar, the better the wear protection provided by the lubricant.

This level of friction reduction is unmatched anywhere in industry.

Besides being the best engine treatment, GG^TM produces unmatched efficiency in engines, transmissions, differentials, gear boxes, hydraulics, radiators, power steering, fifth wheels, and hubs.  Some of the spin-off benefits of GG^TM are reduced transportation costs, improved housekeeping, lower inventory levels, lower disposal costs, reduced operating costs and extended life cycle of land and marine vehicles, heavy equipment, small engines, machinery and other centers of friction/electrical activity. GG^TM Friction Antidote is laid-back and largely regarded as neutral towards most elastomers and plastics. GG^TM Friction Antidote has been manufactured and used for more than 21 years and we have stock readily available to meet immediate needs.

GG^TM Friction Antidote – An investment that pays off, your benefits at a glance:

Switching over to a high-performance lubricant pays off although purchasing costs may seem higher at first, less maintenance and longer vehicles/machinery parts lifecycle may already mean less strain on your budget in the short to medium term.

Profitability:

Continuous production processes and predictable maintenance intervals reduce production losses to a minimum. Consistently high lubricant quality ensures continuous, maintenance-free long-term lubrication for high plant availability. Continuous supply of fresh GG^TM Friction Antidote treated lubricant to the lubrication points keeps friction low and reduces energy costs.

Safety:

Longer lubrication intervals reduce the frequency of maintenance work and the need for your staff to work in danger zones. Lubrication systems can therefore considerably reduce occupational safety risks in work areas that are difficult to access.

Reliability:

GG^TM Friction Antidote treated lubricants ensure reliable, clean and precise lubrication around the clock. Plant availability is ensured by continuous friction reduction of the application. Lubrication with GG^TM Friction Antidote treated lubricants help to prevent significant rolling bearing failures.

GG^TM Friction Antidote – Unmatched Efficiency | Comprehensive Savings

Innovative tribological solutions are our passion. We’re proud to offer unmatched friction reduction for a better environment and a quick return on your investment. Through personal contact and consultation, we offer reliable service, support and help our clients to be successful in all industries and markets.

INSTANT ROI FOR OPTIMIZING YOUR LUBRICATION REGIMEN

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The information in this literature is intended to provide education and knowledge to a reader with technical experience for the possible application of GG^TM Friction Antidote.  It constitutes neither an assurance of your vehicle/machinery optimization nor does it release the user from the obligation of performing preliminary tests with GG^TM Friction Antidote. We recommend contacting our technical consulting staff to discuss your specific application. We can offer you services and solutions for your heavy machinery and equipment.

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